What is an Electronic Manufacturing Service?
An Electronic Manufacturing Service(EMS) provider offers a wide range of manufacturing outsourcing services to original equipment manufacturers (OEMs). They create products for OEMs and offer value added services, streamlining the entire process of electronic product development and manufacturing whilst allowing them to focus on core aspects such as research and development (R&D).
Applications in electronics manufacturing encompass various industries such as aerospace, to medical devices.
Choosing the wrong EMS provider can hinder your business growth, leading to production delays, higher costs, and product quality issues. Karkhana.io understands the challenges and opportunities in the rapidly changing landscape of electronics manufacturing.
Why do you need an EMS provider?
Effective Sourcing of Raw Materials:
EMS providers hold a vast base of suppliers that can assist them in securing high-quality raw materials at competitive prices. They also conduct thorough assessments of suppliers to ensure compliance with quality standards and regulatory requirements. It is also easier for them to scale production due to the supplier diversity they hold.
Greater competence in manufacturing processes:
Competencies form the primary basis of any EMS provider and set a standard for competitions between firms. They can be identified with the use of various production techniques along with adherence to the best manufacturing practices to achieve high levels of quality. EMS providers enhance their competence in manufacturing processes by leveraging their expertise and state-of-the-art technology. This enables them to deliver superior manufacturing solutions.
Supply Chain Management:
Supply chain management strategies are imperative, as they save you from a line-down situation. Prioritising certain decisions from the project’s outset is crucial, saving you both time and money. EMS providers help minimise lead times and save you from stretching deadlines. They coordinate the flow of materials and components whilst incorporating quality control procedures and planning systems as a part of their daily routine. A good EMS partner can always facilitate your supply-chain needs.
Quality Assurance:
Quality assurance is paramount in EMS, with providers implementing rigorous testing procedures to ensure that each product meets strict performance and reliability standards.
We can broadly categorise the quality control methods of electronics manufacturing into 3 categories:
- Component Management.
- Process Management.
- Data Management.
Risk Mitigation:
The risk reduction/mitigation strategies implemented by EMS providers help minimise disruptions, prevent defects, and adapt to changing market dynamics.
This includes conducting the following:
- Conduct thorough risk assessments to identify potential vulnerabilities.
- Implement stringent quality control measures
- Establish contingency plans and alternative sourcing strategies
What are the offerings of Karkhana.io as an EMS provider?
PCB Assembly
Karkhana.io offers high-quality PCB manufacturing, assembly and testing services with certified quality standards. With our up-to-date machinery and technology, we produce high standard products that meet customer requirements. We also handle sourcing and procurement of components from a vast network of suppliers, ensuring quality and reliability while optimising costs.
Electronics Part Sourcing
Sourcing top-notch electronic components is crucial for manufacturing high-quality products for your company. Karkhana.io holds an extensive network of 500 suppliers across India, to source high-quality electronic components at competitive prices. This involves thorough supplier evaluation and qualification to ensure reliability and adherence to industry standards. Apart from this, we also source parts globally to meet the exact demands of our customers.
Wire Harnessing Services
We offer wire harnessing services involving the design, assembly, and testing of custom wire harnesses for various electronic applications. We take care of all the wire specifications and connections with high-quality wires, connectors, terminals, and other components to meet the specific requirements. We also employ thorough testing procedures to verify the integrity and functionality of the harnesses. The quality control stage helps to measure resistance, set up limits and check for intermittent connections.
End-of-line Testing Services
Karkhana.io provides End-of-line Testing services that includes conducting critical tests and inspections on electronic products at the final stage of production to ensure they meet quality standards and specifications. The testing encompasses various procedures such as functional testing, performance testing, reliability testing, and quality control checks. By performing thorough end-of-line testing, we identify any defects or issues before the products are finalised.
Why is Karkhana.io your go-to EMS provider?
Karkhana.io is your one-stop solution to cater to all your electronic manufacturing requirements. With a supplier base of 500 vetted and certified suppliers nationwide, well-versed in the intricacies of electronics integration and are trusted by top-tier companies, assuring you of optimal results!
Why do we stand out?
- Turnkey and contract manufacturing solutions
- Dedicated assembly lines for high-volume PCB assembly
- Global Sourcing of raw materials
- Integrated Quality Management System
Our flexible manufacturing services enable product efficiency and quality across orders of all sizes from small batches to large volumes, while offering box build solutions along with product localisation capabilities.
If you’re looking for an EMS provider that meets the technical capabilities, contact us today. Let us help you reach the optimal outcome for all your manufacturing requirements. To get started, simply email Pushpalaxmi Vanniyar at pushpalaxmi@karkhana.io with your specifications or fill out the form below.
