Forging
- Tailor-made customised forging solutions
- Pre & Post Forming of complex components
- Rapid turnaround times with precise dimensional control
- Heavy loads and massive pressures
Forging Sub Processes
Open Die Forging
Closed Die Forging
Roll Forging
Drop Forging
Forging Machines
- Tonnage Capacity : up to 1000 Tons (Hot & Cold Forging)
- Fully-Automated & Semi-Automated Foundries
- Heat Treatment Furnace Size & Capacity
- Processing capabilities of special alloys
Our Certified Supplier Network
Materials
Aluminium
Material Properties: Aluminum forging offers high strength-to-weight ratio, excellent corrosion resistance, and enhanced mechanical properties compared to cast aluminum, making it ideal for lightweight, strong, and durable applications.
Industry Applications: Widely used in automotive components, aircraft structures, beverage cans, electrical wiring, building facades, and general engineering for its lightweight, corrosion resistance, and electrical conductivity.
Finishing Options: Anodizing Powder Coating Paint
Carbon steel
Material Properties: Carbon steel forgings exhibit exceptional strength, durability, and excellent machinability, making them a preferred choice for various industrial applications.
Industry Applications: Valued in construction for structural beams, automotive for chassis, machinery for gears, pipelines for its durability, bridges for its strength, and general engineering for a wide range of applications.
Finishing Options: Painting, Powder Coating, Galvanizing, Black Oxide Coating
Alloy steel
Material Properties: Alloy steel forgings are characterized by a blend of iron and various alloying elements, providing enhanced strength, hardness, and resistance to wear and heat.
Industry Applications: Used in defense for armor, in solar structures for frames, in medical for surgical tools, in electric vehicles for chassis parts, in drones for structural components, in aerospace for landing gear, and in general engineering for machinery.
Finishing Options: Painting, Powder Coating, Galvanizing, Heat Treatment
Stainless steel
Material Properties: Stainless steel forgings offer remarkable corrosion resistance due to the presence of chromium, along with high tensile strength and excellent mechanical properties.
Industry Applications: Applied in defense for munitions storage, in solar structures for hardware, in medical for sterile equipment, in electric vehicles for exhaust systems, in drones for corrosion resistance, in aerospace for interiors, and in general engineering for food processing machinery.
Finishing Options: Passivation, Electropolishing, Pickling and Passivation, Shot Peening
Copper
Material Properties: Copper forgings exhibit exceptional electrical conductivity and thermal conductivity, in addition to good ductility and corrosion resistance.
Industry Applications: Utilized in defense for electrical connectors, in solar structures for wiring, in medical for diagnostics, in electric vehicles for wiring, in drones for electrical conductivity, in aerospace for avionics, and in general engineering for electrical components.
Finishing Options: Patinas, Lacquering, Polishing
Brass
Material Properties: Brass forgings combine copper and zinc, offering good machinability, corrosion resistance, and an attractive golden appearance.
Industry Applications: Used in defense for casings, in solar structures for fittings, in medical for non-sparking tools, in electric vehicles for connectors, in drones for fittings, in aerospace for instrumentation, and in general engineering for hardware.
Finishing Options: Patinas, Lacquering, Polishing
Bronze
Material Properties: Bronze forgings are known for their high wear resistance, excellent machinability, and a reddish-brown color, due to the combination of copper and tin.
Industry Applications: Employed in defense for bearings, in solar structures for decoration, in medical for dental instruments, in electric vehicles for bushings, in drones for corrosion-resistant parts, in aerospace for bearings, and in general engineering for sculptures.
Finishing Options: Patinas, Lacquering, Polishing
Wrought iron
Material Properties: Wrought iron forgings possess exceptional ductility, toughness, and a fibrous grain structure, making them suitable for ornamental and structural applications.
Industry Applications: Found in defense for fences and gates, in solar structures for ornamentation, in medical for mobility aids, in electric vehicles for decorative parts, in drones for decorative fencing, in aerospace for ornamental elements, and in general engineering for architectural details.
Finishing Options: Painting, Powder Coating, Clear Coating
Titanium
Material Properties: Titanium forgings are prized for their high strength-to-weight ratio, exceptional corrosion resistance, and the ability to withstand extreme temperatures.
Industry Applications: Essential in defense for aircraft components, in solar structures for structures, in medical for orthopedic implants, in electric vehicles for lightweight frames, in drones for structural parts, in aerospace for aircraft frames, and in general engineering for chemical processing equipment.
Finishing Options: Anodizing, Brushed or Polished Finishes, Chemical Etching, Electropolishing
Nickel alloys
Material Properties: Nickel alloy forgings exhibit outstanding resistance to corrosion, heat, and wear, making them crucial in aerospace and chemical processing applications.
Industry Applications: Crucial in defense for high-temperature uses, in solar structures for corrosion resistance, in medical for surgical instruments, in electric vehicles for battery components, in drones for propulsion systems, in aerospace for jet engines, and in general engineering for high-temperature equipment.
Finishing Options: Passivation, Nickel Plating, Powder Coating, Heat Treatment
Monel
Material Properties: Monel forgings, composed primarily of nickel and copper, are highly resistant to corrosion by various acids, alkaline solutions, and seawater.
Industry Applications: Used in defense for marine applications, in solar structures for coastal areas, in medical for equipment, in electric vehicles for battery connectors, in drones for marine environments, in aerospace for marine components, and in general engineering for marine hardware.
Finishing Options: Passivation, Nickel Plating, Powder Coating, Heat Treatment
Inconel
Material Properties: Inconel forgings are known for their excellent oxidation resistance, high-temperature strength, and superior performance in extreme environments.
Industry Applications: Utilized for high-temperature applications in defense, solar, medical, EVs, drones, aerospace, and general engineering.
Finishing Options: Passivation, Nickel Plating, Powder Coating, Heat Treatment
Hastelloy
Material Properties: Hastelloy forgings offer exceptional corrosion resistance to a wide range of aggressive chemicals, making them essential in chemical and petrochemical industries.
Industry Applications: Critical for chemical resistance in defense, harsh environments in solar, handling equipment in medical, processing in EVs, chemical resistance in drones, processing components in aerospace, and chemical equipment in general engineering.
Finishing Options: Passivation, Nickel Plating, Powder Coating, Heat Treatment
Tool steel
Material Properties: Tool steel forgings possess high hardness, wear resistance, and the ability to maintain sharp cutting edges, making them suitable for cutting, machining, and tooling applications.
Industry Applications: Essential in defense for armor-piercing ammo, in solar structures for tooling, in medical for surgical tools, in electric vehicles for cutting tools, in drones for precision machining, in aerospace for precision machining, and in general engineering for precision tooling.
Finishing Options: Hardening and Tempering, Nitriding, Powder Coating, Heat Treatment
Molybdenum
Material Properties: Molybdenum forgings are distinguished by their high melting point, excellent strength at elevated temperatures, and resistance to corrosion and wear in aggressive environments.
Industry Applications: Employed in high-temperature applications across defense, solar, medical, EVs, drones, aerospace, and general engineering.
Finishing Options:
Chemical Passivation, Polishing, PVD Coatings
Why Choose Karkhana.io?
Transparent Pricing
Plan projects effectively with accurate cost estimates
Faster Lead Time
Swift turnarounds to ensure timely delivery of high-quality components
High-Quality
Superior craftsmanship of CNC Machined parts that surpass expectations
From startups to enterprises we work with all companies
