Casting
- Ferrous & Non-Ferrous castings
- Built-in Flexibility - Volume, Sizes & Grades
- Post heat treatment & machining facility
- Consistency in dimensional accuracy
- Superior quality at competitive prices
Casting Sub Processes
Sand Casting
Investment Casting
Die Casting
Continuous Casting
Casting Machines
- Sand Casting up to 100 Kgs
- Pressure Die Casting up to 300 Tons
- Fully-Automated & Semi-Automated Foundries
- Heat Treatment Furnace Size & Capacity
- Processing capabilities of special alloys
Our Certified Supplier Network
Materials
Aluminium
Material Properties: Aluminum for casting is a lightweight, corrosion-resistant material with high thermal conductivity and excellent castability.
Industry Applications: Aluminum castings find applications in aerospace for lightweight structural components, automotive for engine blocks, and defense for armor and lightweight components due to their exceptional strength-to-weight ratio.
Finishing Options: Anodizing, Powder Coating, Paint or Spray Coating
Gray cast iron
Material Properties: Gray cast iron is a brittle and hard material with excellent wear resistance and thermal conductivity, suitable for applications requiring strength and resistance to heat and wear.
Industry Applications: Gray cast iron is used in engine blocks and brake rotors due to its excellent wear resistance and heat dissipation properties.
Finishing Options: Paint or Spray Coating, Powder Coating, Epoxy Coating
Ductile cast iron
Material Properties: Ductile cast iron, also known as nodular cast iron, is characterized by its high strength, ductility, and toughness, making it ideal for components requiring a balance of mechanical properties.
Industry Applications: Ductile Cast Iron is employed in aerospace for landing gear, medical devices for radiation therapy machines, and automotive for brake calipers, due to its strength and shock absorption.
Finishing Options: Paint or Spray Coating, Powder Coating, Epoxy Coating
Malleable cast iron
Material Properties: Malleable cast iron exhibits good machinability and ductility, making it suitable for components requiring both strength and the ability to be easily shaped and machined.
Industry Applications: Malleable cast iron is utilized in electrical fittings and automotive applications due to its exceptional machinability and ductility.
Finishing Options: Paint or Spray Coating, Powder Coating
Steel
Material Properties: Steel is a versatile alloy with a wide range of grades, known for its high strength, durability, and corrosion resistance, making it ideal for structural and engineering applications.
Industry Applications: Steel castings are vital in the manufacturing of heavy machinery and construction equipment for their superior strength and heat resistance.
Finishing Options: Paint or Spray Coating, Powder Coating, Galvanizing, Zinc Plating
Copper
Material Properties: Copper is a highly conductive elemental metal, known for its excellent electrical and thermal conductivity. It exhibits good corrosion resistance and is valued for its purity and reliability in various applications.
Industry Applications: Copper castings are used in electrical components and artistic applications due to their excellent electrical conductivity and malleability.
Finishing Options: Polishing
Brass
Material Properties: Brass is a copper-zinc alloy, recognized for its corrosion resistance, malleability, and a distinct yellowish appearance. The properties of brass can be tailored by adjusting the zinc content.
Industry Applications: Brass finds its applications in solar water heating systems, pharmaceutical equipment, and ammunition casings for its corrosion resistance and malleability.
Finishing Options: Polishing
Bronze
Material Properties: Bronze is a family of copper alloys typically containing other elements like tin or aluminum. These alloys are characterized by their strength, durability, and the unique properties derived from the combination of copper and additional elements.
Industry Applications: Bronze is critical in automation for precision machinery like bearings, and in small gas turbine engines for UAVs due to its self-lubricating capabilities and high-temperature strength.
Finishing Options: Polishing
Magnesium
Material Properties: Magnesium, a lightweight metal with a high strength-to-weight ratio, is used in casting processes where weight reduction and structural integrity are paramount
Industry Applications: Magnesium castings are crucial in the aerospace and automotive industries for their lightweight and high-strength properties.
Finishing Options: Anodizing Paint or Powder Coating
Nickel
Material Properties: Nickel is a corrosion-resistant elemental metal that maintains its mechanical properties at elevated temperatures. It is frequently employed in the production of high-strength alloys, such as stainless steel, and in electroplating.
Industry Applications: Nickel castings are essential in the chemical and petrochemical industries for their excellent corrosion resistance in harsh environments.
Finishing Options: Electroplating, Polishing
Cobalt
Material Properties: Cobalt is a hard and magnetic metal, frequently used in high-strength alloys, superalloys, and as a binder in cemented carbides.
Industry Applications: Cobalt castings are vital in the medical field for their use in prosthetic implants and aerospace applications for their high-temperature strength.
Finishing Options: Electroplating
Chromium
Material Properties: Chromium is a corrosion-resistant metal often used for its shiny appearance when electroplated, as well as in stainless steel to enhance its resistance to rust and staining.
Industry Applications: Chromium castings find applications in the oil and gas industry for their resistance to corrosion and high-temperature environments.
Finishing Options: Electroplating
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Why Choose Karkhana.io?
Transparent Pricing
Plan projects effectively with accurate cost estimates
Faster Lead Time
Swift turnarounds to ensure timely delivery of high-quality components
High-Quality
Superior craftsmanship of CNC Machined parts that surpass expectations