Contribution to Clean Energy: Our Role in the World’s Largest Solar Park

Background
Sekura, an operations consulting company, undertook a project for the world’s largest solar park, which required high volume of purlin plates—key structural elements that support and stabilize solar panels.
Industry
Environmental Services
Product
Purlin Plates for Solar Panels
Services Offered
End-to-end manufacturing solutions for purlin plates in the world’s largest solar park, including supplier management, quality assurance, logistics, and customized component procurement.
Capabilities Leveraged
Laser Cutting, Bending, Welding, Cold Galvanizing

Customer Challenges

1
Supplier Coordination

Managing multiple suppliers at different locations

2
Quality

Critical Fabrication Tolerances of Purlin Plates

3
Procurement

High Volume Customized Consumables with Post Processing

4
Iteration

Multiple Iterations in Third Party Inspection

5
Logistics

Managing logistics of high volume fabricated parts & its consumables

Solution Offered

  • Supplier Coordination
  • Quality
  • Procurement

Managing multiple suppliers at different locations

A

One-stop solution through Karkhana.io’s vetted supplier network.

B

Dedicated project management team to oversee and coordinate activities across all suppliers.

C

Real-time digital tracking and monitoring of supplier activities and deliveries.

Critical fabrication tolerances

A

Production process planning & manufacturing as per Quality Assurance Plan.

B

Design optimization to ensure interchangability & quick assembly.

High Volume Customized Consumables with Post Processing

A

Identified potential suppliers for procuring, customization and post processing of consumables.

B

Managed complete documentation and material traceability.

Impact of Partnership

~0%
Manufacturing Rejections
50%
Reduction in Turnaround Time for Quality Processes
2.7 L
Components Delivered in 45 Days
80%
Reduction in Customer’s Manpower Utilization

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